Exceptional Process

PPI helps customers to select the molding process that best fit their applications, budget and production life span. This includes engineering design, CNC machining, purchasing, assembly, short-long run production, complex assembly, painting, testing, packaging and shipping.

PPI performs secondary operations during and after production to maximize our part processing. Our new mold qualification procedures allow us to ideally test new molds through a rigorous three step process. Each phase of testing requires participation with our customer. While we bring the mold up to operational performance we then conduct final inspections, perform Cp/CpK studies, verifying all critical dimensions and characteristics. PPI completes these steps ensuring exceptional quality and repeatability for all future production runs.

Engineering/Design & Early Involvement

During this phase PPI also works with you to determine the optimum material, molding process, secondary issues, paint /finish requirements and packaging options. With over 20 years of experience and our continued commitment to new manufacturing techniques, PPI gives you excellent options to meet your functionality, ergonomic and performance needs.

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In House Tooling

Preproduction Plastics manufactures high quality precision tooling, specializing in quick turnaround aluminum tooling. Our CAD / CAM technology provides high accuracy and reduced lead times for our customers.

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Structural Foam Molding

Structural foam molding is a low-pressure injection molding process that utilizes a chemical blowing agent or nitrogen gas. Structural foam molding is an extension of the standard injection molding process, but operates under the theory of delivering a ‘short-shot’ into the mold.

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Gas-Assist Injection Molding

Gas-Assisted Injection Molding is a process where an inert gas is introduced at pressure, into the polymer melt stream at the end of the polymer injection phase.

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Injection Molding

One of the most common methods of converting plastics from the raw material form to an article of use is the process of injection molding. This process is most typically used for thermoplastic materials which may be successively melted, reshaped and cooled. This versatile process allows us to produce high quality, simple or complex components.

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Finishing

For structural foam or gas assist parts that need a quality finish, our in-house paint facility is ready to add a high quality look to your parts. Our 2 paint booths using Binks Paint Application systems can apply urethane or water base paint, textured or smooth finish, metallic, including various EMI / RFI shielding medias.

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Contract manufacturing

Our contract manufacturing experience spans a wide range of industries including medical / healthcare, and industrial. PPI Plastics contract manufacturing builds on the knowledge, partnership and working systems we already share with our customers, with more value added solutions.

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